Uses:

For the simultaneous deburring of both inside and outside of pipes in throughput procedure for small and large-scale production.

System description:

The material individualisation and the transport for the deburring procedure is implemented using two or more carrier chains. The deburring machine HBE-90 has been developed specifically for interlinking with automatic cutting systems and for direct attachment to the high-performance pipe sawing system HRS-315.

Additional versions, for example, manual feed with separate individualisation path, interlinking with bundle saws through to incorporation in a pipe works finishing line for deburring of lengths of up to 15,000mm have been implemented.

Workpieces

Version

• Model version 1: Central chain drive with spline shaft
• Model version 2: i-drive chain drive without spline shaft
• Model version 3: idrive chain drive with CNC length adjustment suitable for HRS-315-CNC

Economic cutting & deburring as of batch size 1

• In conjunction with Spontan HRS-315-CNC
• Throughput rate for batch size 1 < 12 seconds, sawing & deburring
• CNC – Option: 1. Pipe with quick throughput + deburring for measuring or sample pieces

Features and components

• Frame with integrated piping for the connection of an external exhaust system
• Solid and robust version for permanent 3-shift operation
• Mobile brush unit on linear guide rails
• Separately regulated chain drives – No spline shaft – (optional)
• i-drive system for transport chain synchronisation
• Brush quick change system for short set-up times
• Blow-out station with shaving collection container with extraction preparation
• Digital pipe Ø display on the hand wheel height setting
• Digital brush Ø display on the hand wheel brush wear feed
• Digital pipe Ø display on the hand wheel hold down setting
• Central lubrication system for all adjustable axes
• PLC control with operating panel OP77/OP177
• Simple and user-friendly operating panel interface
• Steplessly regulated transport chain speed
• max. 6000 pieces/h (Ø dependant)
• Automatic pipe Ø adjustment (optional)
• Automatic pipe length adjustment (optional)
• CNC pipe length adjustment (optional)
• Electro-motor brush wear compensation (optional)
• Remote maintenance via analogue/ISDN modem
• Profibus connection and interface software
• Data exchange via Ethernet interface

Feed and interlinking options

• Direct connection to Spontan pipe sawing system HRS 315
• Manual feed
• Bundle sawing
• Laser cutting machines
• Incorporation of finishing lines

Accessories (optionally available)

• Work brushes, application-specific
• Discharge magazine up to 6,000 mm
• 3-fold sorting equipment up to 4,500 mm
• Equipment for processing rectangular and special profiles
• Special chain carrier for sensitive pipe surfaces
• Stationary, not driven intermediate supports
• Mobile, drive intermediate supports
• Energy-saving motors for brush drives
• External dust extraction systems etc.

Downloads

• Product information for HBE-90 (PDF)